OEM Fluid Technology Division
INSPIRING INNOVATION WITH iSAR: ADVANCED INTEGRATED FLUID SYSTEM ARCHITECTURE FOR HIGH PERFORMANCE SOLUTIONS
iSAR™ (INTEGRATED SYSTEM ARCHITECTURE)
In AEG, You Have a True End-To-End technology Partner
CUSTOM FLUID MANIFOLDS BY AIR ENGINEERING GROUP: STREAMLINED, HIGH PERFORMANCE SOLUTIONS WITH iSAR™
At Air Engineering Group Ltd., our OEM Fluid Technology Division specialises in providing innovative, custom fluid manifold solutions tailored to meet your specific needs. Whether you require precision for medical devices, reliability in analytical equipment, or durability in automotive vehicles, our iSAR™ custom fluid manifolds deliver seamless integration and superior performance.
Learn more about our iSAR Integrated Fluid Manifold Technology
What Are Custom Fluid Manifolds?
A custom fluid manifold consolidates all functional components such as valves, sensors, and flow controllers into one compact, centralised unit. This modular approach simplifies fluid control, reduces system complexity, and optimises overall performance. Our iSAR™ fluid manifolds are designed for maximum efficiency, whether your system handles pneumatic gases, liquids, or other fluid types.
Learn more about our Custom Manifold Solutions
WHY CHOOSE iSAR™ CUSTOM FLUID MANIFOLDS?
Our iSAR™ (Integrated System Architecture) manifolds offer a bespoke solution that brings together multiple fluid management components into a single, robust platform. This reduces the need for multiple connections, minimising potential leaks, energy loss and maintenance requirements, while streamlining assembly, reducing installation time and improving overall system reliability.
Learn more about our Solenoid Valve Manifold Solutions
Reduced Footprint
Enhanced Reliability
Optimised Performance
Cost-Efficient
KEY BENEFITS OF iSAR™ CUSTOM MANIFOLDS AND THE INDUSTRIES WE SERVE
Our custom fluid manifolds are designed to meet the stringent requirements of a wide range of industries
Medical Devices: Precision flow control in devices such as ventilators, infusion systems, and dialysis machines.
Analytical Equipment: Reliable and accurate fluid control for laboratories, testing environments, and monitoring equipment.
Automotive Vehicles: Enhanced performance in fuel, and cooling systems for both commercial and passenger vehicles.
Industrial Applications: Robust fluid management solutions for automation, HVAC, and pneumatic systems in manufacturing environments.
Custom manifolds provide a number of flow paths in a compact space. Our CNC-machined manifolds are manufactured in the UK and can be made from a variety of materials including stainless steel, aluminium, PVC, acrylic, brass and PTFE
Routing your chosen media such as air, gas or liquid through the manifold connects to individual components such as control valves, pressure regulators or sensors.
We work closely with the original equipment manufacturers creating the exact solution for their needs. Our fluidic modules are at the heart of many of todays advanced technologies, such as IVSs, medical devices, analytical instruments, semi-conductor and transport systems.
Our manufacturing expertise and the solutions we offer reduce purchasing demand and simplify installation by integrating pneumatic and fluid circuits with a custom block. our custom manifold assemblies optimise available space, as well as reducing assembly time and component inventory.
Why Partner with Air Engineering Group Ltd.?
Integrated OEM Fluid and Pneumatic Solutions Designed for Performance and Reliability
Pneumatic and Fluid Control Chassis Assemblies
At AEG, we specialise in designing and manufacturing pneumatic and fluid control chassis assemblies that are fully integrated into your device, providing seamless functionality and optimised performance. These assemblies act as the backbone of your fluid and pneumatic systems, incorporating key components like integrated manifolds into a single, custom-designed solution. Our chassis assemblies are engineered to meet your exact requirements, ensuring they become a vital, functional part of the equipment they are designed for.
Pneumatic & Fluid Control Panels
At AEG, we specialise in designing and manufacturing pneumatic and fluid control panels tailored to meet the unique needs of OEMs across all industries. Our control panels streamline fluid management and automation processes, ensuring efficiency, reliability, and ease of integration for a wide range of applications. Whether you need a compact solution for a small system or a complex control panel for large-scale operations, AEG offers fully customised and scalable systems built with high-quality, standard components.
Additive Manufacturing
Our additive manufacturing services, including FDM (Fused Deposition Modelling) and SLA (Stereolithography), offer the flexibility to create custom parts with complex geometries quickly and efficiently. Whether you need rapid prototyping or low-volume production, our additive manufacturing capabilities allow for faster iterations and shorter time to market. This technology is ideal for designing lightweight, durable components that fit seamlessly into your pneumatic and fluid control systems.
Subtractive Manufacturing
For OEMs requiring precision parts from solid materials, our subtractive manufacturing services offer the ideal solution. Using advanced CNC machining, we create detailed components with exceptional accuracy and a high level of finish. This process is perfect for producing both prototypes and large-scale production runs in metals and plastics, delivering durable components that perform reliably in demanding environments.
Injection Moulding
AEG’s injection moulding services are perfect for high-precision parts required in large-scale production runs. We work with a variety of materials to deliver components that meet the specific requirements of your applications, from medical devices to industrial machinery. Our injection moulding expertise ensures that your parts are manufactured with the highest accuracy, offering both reliability and cost-effectiveness.
Precision Engineering
Customised Solutions
End-to-End Service
Expertise in Custom Fluid Technology
Custom Pneumatic Manifolds for OEM Systems
Custom pneumatic manifolds are engineered to optimise compressed air and fluid control within OEM equipment. By integrating multiple functions into a single compact unit, they reduce leak points, improve reliability and simplify assembly.
We work with OEMs to design, prototype and manufacture manifolds that meet specific performance, space and application requirements. Our approach combines integrated valve technology, precision machining and advanced manufacturing methods with expert material selection to ensure full compatibility, maximise efficiency and deliver consistent, reliable long term system performance across demanding applications.
Custom OEM Pneumatic & Fluid Valve Solutions
Pneumatic valves provide precise control of air and fluid flow across OEM systems, from medical devices to industrial automation. Standard valves often limit performance, which is why custom engineered solutions are essential for meeting exact operational requirements.
We design and supply application specific valve solutions that optimise flow control, response time and efficiency. This includes miniature and high performance options for compact systems, advanced material selection for durability, and integration of solenoid, proportional and process valves. As an independent supplier, we select the most effective technology for your application, ensuring reliable performance and cost efficient system operation.
Medical Device Assembly Outsourcing for OEM Manufacturers
Medical device manufacturers face ongoing pressure to improve efficiency, control costs and maintain regulatory compliance. Outsourcing assembly to Air Engineering Group provides specialist capability, scalable production and consistent quality without increasing internal complexity.
We support precision pneumatic and fluid control integration, clean assembly processes and optimised supply chains to reduce lead times and material waste. Our service covers valves, manifolds and complete system builds, backed by thorough testing and validation to meet performance and safety requirements. This approach helps OEMs accelerate development, maintain quality control and reduce manufacturing overheads.
Advanced Pneumatic and Fluidic Innovation for OEM Systems
Pneumatic and fluidic technologies continue to evolve, with smarter control, improved efficiency and digital integration shaping modern OEM product design. We support manufacturers in adopting these advancements to improve performance and maintain a competitive position.
Our team advises on advanced materials and components to increase durability and efficiency, alongside smart valve integration for precise digital control and connectivity. We develop compact, lightweight system designs that optimise footprint and performance, supported by prototyping and testing to validate operation before production. This approach ensures reliable, efficient and future ready system integration.
Boost Your Fluid System's Efficiency with the best components
Explore how Air Engineering Group can improve fluid system performance with custom iSAR™ manifolds, delivering precise control across air, gas and liquid applications.
Pneumatic Valves
Air Preparation
Precision Regulators
Linear proportional valves
Miniature proportional valves
Miniature solenoid valves
Air Treament
At AEG, we use only the best products from leading manufacturers in all compressed air and gas installations, bespoke OEM solutions, and technology innovations. Our partnerships with top-tier brands ensure reliable, high-performance solutions that meet the stringent standards of our clients. Whether delivering custom OEM systems or advanced compressed air technology, we prioritise quality and innovation to achieve the best results for our partners.
Contact AEG for your next bespoke OEM solution
Partnering with AEG provides access to advanced solutions and unmatched expertise. Our dedicated team offers bespoke solutions, combining state-of-the-art technology with hands-on experience to boost productivity, lower costs, and tackle technical challenges.
With a proven track record across diverse industries, AEG delivers innovative, efficient, and dependable engineering solutions. We provide end-to-end services, always prioritising your needs and ensuring seamless delivery.
Our international quality certification, including compliance with BS EN ISO 9001:2015, assures continuous monitoring and improvement of all processes to meet regulatory and customer requirements, delivering an effective and dependable quality management system.
